9/26/2020 Work Session

Exceptionally gratifying work day at the shop!  Ron Jenkins showed us the rivet template constructed by volunteer Richard Otto, and used it to precisely locate and punch the locations of the rivets which will tie the interior bracing to the tank itself.  Mr. Otto has been a solid supporter in the past year, and this particular tool  was another donation which surpassed expectations.

Bob DeWachter and Ted Warren got the cab sections moved into place, then set up a hot practice run to sharpen riveting technique.  Our newest volunteer, Alden Burns, a UMaine engineering student got into the thick of action alongside Paul Van Steenberghe, Alex Fogg, and Dick Glueck.  The team switched from practice riveting, over to putting angle steel onto the cab sides.  By the close of riveting, both engineer's and fireman's cab sides were ready to be fitted and trimmed.  The two sides will be bolted in place and similarly hot riveted to the original cab roof.

Alden and Dick worked on further removing items from the firebox, including three washout plugs, nine staybolt caps, the booster regulator bracket and the turbogenerator shelf.  The left side of the firebox is nearly cleaned of items which haven't moved in seventy years.  Leverett Fernald, Jim Armstrong, and Alex Fogg, have put considerable time into the firebox and backhead as well. Next week we hope to loosen up the throttle bracket and clean the top of the wrapper sheet.

9/12/2020 Work Session

Jim Armstrong and Dick removed more material from the firebox.  Next looking at the top of the firebox wrapper for removal of stanchions, clamps, nuts and studs. 

Alex and Roger needle scaled the ladder from inside the original tender tank.  Once it was clean of corrosion, Alex gave it a coat of primer.  It'll get a second coat next weekend.  Bob and Paul VS located rivet holes in the new steel fireman's side of the cab.  Bob, Dick, Jim, and Paul then hot riveted in the new cross brace.   

It's beginning to look like a cab is taking shape!  Next riveting session will require about six people to hang this under the original cab roof.

9/5/2020 Work Session

Attendees included Roger, Jim, Dick, Peter, and Paul V.S.

  • Peter worked on sprucing up the old 470 marker sign for return to the Waterville Historical Society.

  • Roger scaled the original interior tank ladder from the old tender body.

  • Paul continued his one-man mission to place waterproofing shields around the exterior of our building.

  • Dick and Jim completed removal of all the flexible staybolt caps off the backhead, and several rusted on nuts.

We have been given ten copies of the DVD "Ride the Sandy River Railroad" by the owner/publisher, with more if we wish them.  These are now available free with new or renewal memberships of $100 or more, while supplies last.  Also, the owner of the MEC 172 headlight has offered us 10% of his net off eBay.  Please see the attachments!

8/29/2020 Work Session

Very wonderful day at the shop began with Dick Glueck and James Noblini reoving the interior ladder from the original tender.  This will be cleaned, primed and painted for eventual installation in the new tender.  Bob DeWachter, Ed Clark, and Hanna Brooks returned to reassembly of the cab.  Today this crew cut out the left cab window and hot riveted the cabside diamond plate step boards, with twenty perfectly formed rivets bringing the steel together; the first new parts of the locomotive reassembled in the "old style".  Dick, Jim Armstrong, and Alex Fogg, otherwise known as "Dr. Howard, Dr. Fine, and Dr. Howard", removed an additional 80 flexible staybolt caps today.  James Noblini was successful in opening one of the locomotive's brake cylinders, although further examination of the condition is still required.  Peter Violette made his first trip up to Maine following Covid safety protocol, and was able to clean 470's Detroit Mechanical lubricator. The unit appears to be in excellent condition, still retaining about a pint of oil from 1954! 

Another long-time MIA, Kerri Davis joined us today, bringing her usual elegant cookies and fixings for PB&J sandwiches.  Great to have Kerri back in the fold!

We hosted a special guest volunteer worker today as well.  Mr. Richard "Dick" Otto, a member from Connecticut, vacationing in New Hampshire, and generous financial contributor, joined us around 9AM, and stayed the entire day, taking the grand tour, meeting the many workers, and learning about the engine's progress.  Dick then joined in and began to lay out rivet hole locations on one side of the tender tank.  We were very glad to have a member "from away" join in and get his hands dirty in the visit. 

A great turn out of workers today, and plenty of excellent accomplishments to take pride in! 

8/22/2020 Work Session

We had six people working indoors during the workday.  Bill Alexander installed a new door with an original frame, on the office container.  It will now be possible to use that container to store files, photos, drawings, etc. in a closed unit.  Bill also installed an emergency exit door earlier this summer, making it possible to bunk inside the office.  Next thoughts will be to insulate the unit and add a heat pump.  That's for another funding event in the future.  We are going to change the lock set on the door.

Hanna joined us today after an absence of several weeks, and learned how to use the magnetic drill.  With Bob DeWachter's oversight she drilled in the holes for riveting one of the new cab sides.  Glad to have her back on the job.  Bob cleaned, oiled, and repaired steel bandsaw before any of us got in this morning.

Dick, Alex, and Jim Armstrong, worked out a system to heat and remove flexible staybolt caps on the firebox side.  With a little practice, we got into a rhythm and removed approximately 150 caps in a period of about four hours.  The rest come off the left side next weekend, then on to the backhead.  We all wore masks while working close proximity to each other.

Leverett was occupied with the DESR's Maine Central coach, which has been getting both mechanical and cosmetic attention.  Leverett, Bob, and Dick discussed the marking of tender rivet holes in the next week or so.  Lots of work available for those who are able to attend under these covid conditions.

Bob also fabricated new front cab wall window frames, which are a bit fancier than original with mitered corners and TIG welding. They are square and flat, which is an improvement.

8/15/2020 Work Session

The biggest show of the day was moving the new tender tank onto track cars, then pushing it indoors.  Leverett supervised the move with assistance from Robert Moore operating the crane, Ron Jenkins, Clayton Nowell, Jim Armstrong, and several other DESR volunteers who double as NESCO members and valued volunteers.

The tank took a bit of bridling, but it was eventually tamed and rolled indoors without issue. The next tender business will be marking the locations of rivet holes and drilling them precisely.

Bob D. and Liam Jannsen worked on the cab again, but this time, Bob used his plasma cutter to make a practice plate in the shape of 470's tender. Assuming it survives the riveting practice, it will make a nice sign for our shop, or a very durable cribbage board.

Dick Glueck, Jim Armstrong, and Alex Fogg worked the entire day getting the cross-compound pump bracket off the boiler. This has become a pretty effective team, but it took about five hours to get the nuts loose and off. Paul V.S. and Bob assisted by rigging the bracket, and then Paul and Dick got it to break free using a pry bar and hammer. The cast steel piece must weigh 500 pounds, so this was a significant advance in clearing the boiler. Next weekend the target will be staybolt caps, which are easy by comparison!

8/8/2020 Work Session

Strong showing today with Bob D., Leverett, Dick, Jim Armstrong, Alex Fogg, Paul V.S., Bill A., and a new volunteer, Ed Clark. 

Bob and Ed spent a great deal of the day cutting and fabricating rear cab wall steel plates as well as plates to join the cab sides to the roof.  Paul, Leverett, Bob, and Ed practiced riveting and found how to get really good results.  There are two shots of front and back practice rivets in this group.

Dick, Jim, Alex, Paul, and Leverett spent a great deal of the day removing nuts, brackets, and flexible staybolt caps from the firebox.  We removed a great deal of material and have a good beginning on work next weekend. 

Bill Alexander has been installing doors on the office.  Over the last few weeks, Bill installed an emergency exit door to the outside, but today constructed a new door frame for the interior of the shop.  Bob came over to test if it works, but Bill abruptly turned him away, as you can see in the photo.  Bob was in "baking mode", so you can give him points for trying.

Paul showed us, once again, how we'll all use calculus in our day to day lives.

Also, the loco chassis was advanced onto the new track section. Greatly improves the utilization of floor space.

8/1/2020 Work Session

We had a small group accomplish quite a bit inside the shop.  Jim Armstrong, Paul Van Steenberghe, Alex Fogg, and Dick Glueck, spread a considerable load of new ballast over the end of track 7, clearing the rail heads and creating flangeways for the locomotive frame.  We had hoped to push the locomotive forward today, but the frontend loader was tied up with essential DESR work.

Jim, Alex, and Dick took turns with shovels and rakes and trimmed the ballast pile in a few minutes.  Paul opened the ends of the building, as the heat was omnipresent, and we could both ventilate as well cool down a bit.  Jim had already started chipping paint before the rest of us arrived, but we decided to work on stripping the firebox today.  Alex, Paul, and Jim handled the wrenches, while Dick managed the torch.  The work was consistent, and we cleared most of the left side lower firebox, including the mud ring. 

We removed the cab braces, the mud ring openings, and wash out plugs, as well as a mounting plate for the booster throttle, and three of four bolts for the left blow-down valve.  We were able to remove the nuts using a combination of ATF/Acetone and heat, but a number of the mounting threads were so badly corroded, they twisted off.  The studs will have to be individually addressed in turn.  Leverett's opinion is the while we don't like this issue, we might have to get used to more of them, since the corrosion is severe around the studs after 70 years.

7/20/2020 Boiler Inspection

Brian Fanslau and Jason Lamontagne arrived this morning to do a preliminary inspection of 470's boiler.  These are probably the best people to do this work and have it correct from day one.  This inspection was more to introduce them to 470 with it open, rather than to derive specific answers.  Leverett consulted on specific machine and mechanical aspects.  One of our local volunteers, Jim Armstrong, accompanied Dick Glueck during the inspection.

With the locomotive open to view, the men looked for obvious issues to consider.  There are several questionable welds from back in the 1950s which wouldn't pass today as well as obvious railroad practice repairs which won't fly with new regulations. That being said, there were no "show stoppers” found off the top. Both men noticed similar repair practices on Maine Central 501 (at North Conway) as they found on 470.

7/18/2020 Work Session

Saturday was an opportunity to start the cab work in earnest.  Here are a few photos of the engineer's cab side getting the first rivet holes placed, and one of the cab side hanging in place. The match up of new side and old steel didn't go as easily as hoped, but Bob and Paul appear to have wrestled the parts into position.  One of our New Hampshire members, Jim Ash, took part in the lining up of the drill and figuring rivet alignment pitch on the old tender.

6/27/2020 Work Session

Rather small turnout today, but some meaningful work got done.  Bill Alexander and Paul V.S. each took shovels in hand and filled in the track extension will enough material so the locomotive can probably be moved forward and open the rear of track 7, so the new tender can come indoors. 

Bill and Dick purchased a steel door to act as an emergency egress from the office container, once a set of bunks are installed.  They will work towards getting that installed fairly soon.  We will also put an entrance door to the office as a matter of trying to keep it less dusty and perhaps even climate controlled.

Hanna, Alex, and Dick worked scraping paint from the valve gear yoke, and hopefully will get that cleaned sufficiently to perhaps reinstall the parts in the near future. 

Bob did a lot more on getting the right cab side prepped for installation. Holes were to be drilled, but a specific cutter bit was found to be missing from our drill order.  Hopefully these parts can be drilled out, matched, and pieced together before July is out.

6/21/2020 Work Session

Leverett, Ron Jenkins, and Paul Hallett joined us in the shop today, each doing necessary tasks as they came along. The two former involved in some heavy lifting of materials.

Hotter than blazes at the shop today, but a great crew showed up and with Charlie Freeman's direction, Paul V.S., Bill A., Hanna, and Liam spiked in and tamped about 15 feet of rail.  We need a little more ballast, but for all intents, we've got the track addition in place.  In order to do that, we pulled out 470 with help from Bob Moore and the DESR front end loader.  At one point, the left rear driver rode up on the rail head, but Paul and Bill, Liam, and Hanna, used a chain fall to drag it back into the flangeway.  We believe the driver has settled downwards. The day finished with Hanna and Dick applying lead paint abatement stripper to one side of the valve gear yoke and front left driver.  In this heat, it should eat that old paint right up.

Next Saturday, we are looking at moving 470 forward again and prepping to receive the tender and trucks indoors. Rivets have been ordered, courtesy of the Dailey Foundation grant.

6/17/2020 Tender Truck Assembly

Crane operator Bob Moore, Leverett, Ron, and Dick went to the yard today and put together the #2 tender truck. It was a very long and arduous day, but the truck went together easier than we thought and best of all, rolled very easily! New brake shoes are on order. Bob did all the crane work and polished the axles along with Ron and Leverett. Dick helped some with the assembly process, but spent most of his time away from the camera counting rivets on the old tender body. Yes, there are a lot of them!

6/13/2020 Work Session

Leverett, Bob, Bill, Hanna, Ron, and Dick spent most of the day in the shop, while DESR work was attended to by our friends. 

Hanna and Bill worked on painting and then cleaning up. We’re certain Hanna is still cleaning, as she looked like a Dalmatian pup when she climbed out from touching up the tender frame. Bill did some additional primer work before we got to the main task of the day, which was assembling tender truck #2. Bob operated the deck-crane while Leverett, Ron, and Dick put the parts in place and pinned them with the newly machined pins. We got around half way through the assembly today, but will try to complete most of the work this coming Wednesday, if possible.

Bob got further along with trimming bad steel from the cab and getting one new cab side in place. The work was slow due to the amount of effort in managing heavy components. Safe to say, truck #2 is in better condition today than the day it made 470's last run, 66 years ago today!

6/6/2020 Work Session

Present for at least part of the day were Bill Alexander, Liam Jannsen, James Noblini, Dick Glueck, and Roger Bennatti.  Leverett, Ron, Al, and others spent a great deal of the day working on DESR chores, including track work and prepping a repaint on the MEC coach.

Liam and Dick spent the day needle scaling at the open door.  Bill worked on the removal of grease and dust from the #2 truck bolster, as well as some priming.  Roger primed a great deal of truck steel, as did Liam. James worked on loosening nuts from the boiler exterior. 

Of course, the big show was removal of the superheater tubes.  Ron Jenkins and Leverett removed two sets of superheater tubes, thanks in no small part to Myron and Collie Moody's efforts last weekend. These appear to the eye and hammer tap to be solid; however, a hydrostatic test will tell more.  Each tube is tagged with a code for the row and set. "1-2" translates to "first row, second set".  Steel tags on the sets are dated for February of 1940, so these were probably installed either then or in the last major shopping of 1947.

Dailey Grant Received!

The Tom E. Dailey Foundation announced 7 grants totaling $17,750 that were awarded at their May 9, 2020 quarterly board meeting. Since 2013, the Foundation has awarded 332 grants totaling $974,161. Their next board meeting is planned for August 8, 2020.

New England Steam Corporation received a $1,000 grant for its Tender Body and Cab Rivet Project. As part of this active project, volunteers are working concurrently towards rebuilding locomotive #470’s tender and cab in an effort to maximize the time, materials, and labor necessary.

5/30/2020 Work Session

A great deal accomplished at the shop today.  Roger (Rust Fears His Name) Bennatti scaled the truck bolster and leaf springs from #2 truck. Bill Alexander and Dick Glueck applied the gloss enamel to the journal boxes, spring cups, and truck frame. Bob DeWachter was able to make some critical cuts on the engineer's side of the cab, with assistance from Paul Van Steenberghe.

Of special note, Myron and Collie Moody went to work on the superheater tubes.  Using magical powers known only to Myron, they systematically heated the nuts holding the "T" bolts in place and using an air hammer, got off all 32 nuts!  This is no modest feat, considering how many of us spent days over several months trying to get the darn things free!

Overall, a very productive day with necessary work "ticked off" the list.

Downeast Scenic crews worked on moving equipment, making brake checks, and setting up trains for a possible return to tourist runs this season.

5/22/2020 Tender Body Delivered

The new body of Maine Central 470’s tender, constructed by Millinocket Fabrication & Machine, was delivered to NESCo today at Washington Junction yard by Cianbro. Photos below!

Tender Body Completed!

As of today (5/20/20), the new tender body has been completed and primed by Millinocket Fabrication & Machine. It will be delivered to New England Steam at the Washington Junction Yard this Friday (May 22nd).

Please view our press release regarding the tender body completion and delivery on Friday!